Custom Neck-Through Tele Rehab: Part One

Quick Links:    Part One | Part Two | Part Three | Part Four

This is a Tele-style guitar, no doubt. It was custom built for the owner, who then handed it over to an individual or number of individuals for further "upgrades." And now it's come to me for some serious rehabilitation. Gnarly finish, no pickups or electronics; and no control cavity cover. 

A very attractive guitar all the same. Intricate abalone inlays, neck-through construction, five-piece maple neck, strings-through-body; never mind that the holes for the string ferrules are seriously out of alignment.

The first stage of rehab involved a partial refinish. Partial as in I did not sand down right to bare wood as it was stained and I did not want to have to do a lot of restaining. Turns out I did burn through the finish along the edges and center of the body, and had to restain the affected parts with StewMac ColorTone Liquid Stains. 

Vintage Amber (#5030) was used to restain the maple center, and for the edges; a mixture of Medium Brown (#5033) and Red Mahogany (#5032). Next, I filled the grain with StewMac ColorTone Clear Grain Filler so as to provide a relatively even base for the Tru-Oil that would be applied.

Then I remembered that I had not fashioned a control cavity cover yet. So I put the refinish on hold, and got right down to cutting and shaping one out of black pickguard material. I made two at one go, the other one being for the Explorer-style bass I'm also working on.

As I write this, the Tru-Oil refinish is complete and I'm moving on to the pickups and electronics. Two humbucker-sized P90 clones have arrived, and the neck pickup won't fit in its cavity. There's going to be a bit of chiseling and Cremeling to do, no doubt. Do stay tuned for the next installment. Till then, stay home, stay safe; and keep on rocking the free world :)

LTD FX-260SM Headstock and Neck Repair

This LTD FX-260SM came in with a cracked 5-piece Mahogany neck. The gaping crack extended all the way from the back of the neck to the headstock face. I was told was that the former owner had put it on the floor during a break from wood-shedding, and had himself stepped on the neck accidentally. Then, believing the guitar to be damaged beyond repair; he sold it to the current owner for the princely sum of 700 bucks.

The first part of this repair was cleaning the gaping "wound" of loose splinters, aligning any slivers of wood; and removing the truss rod adjustment nut. Super glue was then applied to the cracked areas, and clamps applied to hold the damaged areas in place.

The next day, the clamps were removed and wood shaved off the back of the entire headstock and neck, past the cracked area. Doing this would ensure maximum repair strength with the least wood removal. A pre-shaped Nyatoh backstrap overlay was then glued to the shaved area with Titebond III Ultimate Wood Glue, clamped; and the glue allowed to dry/cure for four days.

Once the clamps had been removed, tuner holes were drilled through the overlay; and tuners test-fitted. After the tuners were removed, the edges of the overlay were trimmed to fit the outline of the headstock, shaved to the correct contours; and sanded to 220 grit.

The Nyatoh backstrap was then successively stained and sanded to the desired shade, and then grain-filled with StewMac ColorTone Clear Grain Filler. The grain-filling involved repeated application and sanding, resulting in a surface level and smooth enough for Tru-Oil application. The front of the headstock was also sealed and smoothened in a similar manner, save for the staining.

Tru-Oil was then applied in the usual manner, with light sanding after every three coats. The Tru-Oil was applied to the whole length of the back of the neck in order to adequately blend in the repaired area. Tru-Oil was also applied to the front of the headstock to seal the cracks in the pre-existing lacquer and make them less noticeable.

After the final coat of Tru-Oil, the FX-260SM was set aside for a month to allow ample time for the finish to cure. Once the finish had cured and hardened, the whole guitar was waxed and buffed by hand (as I don't own a buffing wheel). The tuners and nut were re-installed, the guitar strung, set up and tested; after which I gratefully called it a day.