Sunday, September 29, 2024

Techno RD41 Headstock Repair | Part 2

Part 1 | Part 2 | Part 3

Right then, let's get down to discussing the actual headstock repair on this Techno RD41EQ3T. I expect this to be a long-drawn-out process, no thanks to the unpredictable weather. Cutting to the chase, this guitar recently suffered a bad fall, resulting in its headstock snapping right off. 



Headless Neck - Front View

Headless Neck - Back View

Snapped-Off Headstock | Front View

Snapped-Off Headstock | Back View



During a dry run, I was able to mate the headstock and neck after careful realignment, followed by a gentle hammer tap or two. So, then, here are pics of the break and the first Titebond glue-up. The spring clamps are there to provide a little pressure while the glue cures.



Initial Glue-Up/Spring Clamps



The clamps are now off, affording us a clear view of the rejoined neck and headstock. I'm pleased to say that this initial glue-up has turned out quite nicely, with hardly any gaps to speak of. As for the cracked headstock veneer, I'll let the owner decide if he wants a touch-up job or faceplate replacement.



Post Glue-Up | Headstock Face

Post Glue-Up | Back of Headstock



To strengthen the joint, I've decided on a hardwood inlay, flat on top but with a convex bottom surface. This inlay spans the length and breadth of the break, and should provide sufficient reinforcement. To accommodate the inlay, a matching concave recess has been carved into the back of the headstock and neck. 



Hardwood Inlay

Concave Recess



The pic you see below is from this afternoon, right after the hardwood inlay was glued in and clamped in place. We'll leave the clamps on for at least 48 hours to allow the Titebond to cure completely. Stay tuned for further updates, folks.



Hardwood Inlay Glued In and Clamped


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